Mahakaar 3XL1

An industrial large-format Fused Granular Fabrication (FGF) pellet extrusion 3D printer engineered for high-speed manufacturing of oversized components, tooling, molds, prototypes, and functional industrial parts. Built for industrial production environments, research centers, innovation labs, and advanced manufacturing facilities, the Mahakaar 3XL1 combines large build capacity, pellet-based material extrusion, and industrial motion systems to deliver fast, cost-effective additive manufacturing at scale.

Key Features

Massive Build Volume
Large-format build capacity enables production of oversized industrial components and full-scale prototypes.

Pellet Extrusion Technology
Direct pellet extrusion significantly reduces material costs compared to filament-based systems while supporting high material throughput.

High-Speed Industrial Printing
Industrial servo-driven motion systems and screw extrusion architecture enable rapid manufacturing of large components.

Industrial Screw Extrusion System
Advanced screw extrusion mechanism provides stable material flow, consistent extrusion, and high-efficiency printing.

High Material Throughput
Supports extrusion rates up to 8 kg/h for fast large-format production.

Wide Material Compatibility
Compatible with a broad range of thermoplastic pellet materials including engineering-grade polymers.

Industrial Motion System
Servo motor-driven architecture combined with precision transmission systems ensures stable and accurate movement.

Heavy-Duty Steel Construction
Industrial welded steel frame designed for rigidity, reliability, and long-term operational stability.

Automatic Feeding System
Integrated automatic feeding and vibration-assisted material handling system for uninterrupted printing.Open Industrial Workflow
Supports common industrial file formats and integrates with widely used slicing software platforms.

Applications

Large-Scale Prototyping
Produce full-size prototypes for industrial design validation and functional testing.

Tooling and Molds
Manufacture molds, patterns, fixtures, and tooling components for industrial production.

Automotive Components
Suitable for production of large automotive parts, trims, tooling, and manufacturing aids.

Furniture and Interior Applications
Create customized furniture elements, decorative structures, and architectural components.

Composite and Engineering Structures
Ideal for industrial research involving reinforced thermoplastic materials and composite manufacturing.

Industrial Product Development
Accelerate development cycles with rapid production of large functional components.Research and Innovation Labs
Suitable for universities, advanced manufacturing labs, and industrial R&D environments.

Technical Specifications

TechnologyFused Granular Fabrication (FGF)
Build Volume3000 × 2000 × 1300 mm
Mechanical StructureIndustrial Welded Steel Frame
Motion SystemServo Motor Driven
Transmission SystemGear Rack/Precision Screw + Linear Guide
Screw Diameter20 mm
Heating Sections3 Sections
Maximum Heating Temperature350°C
Rated Heating Power1.8 kW
Extrusion Motor750W Servo Motor with Precision Planetary Reducer
Maximum Extrusion Volume8 kg/h
Printhead Diameter3–5 mm
X/Y Maximum Working Speed200 mm/s
Z Maximum Working Speed10 mm/s
Repeat Positioning Accuracy±0.15 mm
Raw Material FormThermoplastic Pellets
Data TransmissionEthernet, USB, Wi-Fi
Slicing SoftwareOrcaSlicer
Automatic Feeding SystemIncluded
Input Voltage380V 3P, 50/60Hz
Optional Drying System50 kg Drying System

Interested in bringing this 3D printer to your classroom or workspace? Contact us today for product demonstrations, institutional partnerships, technical discussions, or sales enquiries. Our team is here to help you find the right solution for your needs.